This warranty is expressly limited to the repair or replacement of a defective frame, fork, or defective part and is the sole remedy of the warranty. Doing so may cause your rear wheel to lift off the ground and/or your front wheel to slip from under you. ASSEMBLY DERAILLEUR GEARED BIKES Handlebars Forks Seat and Seat Post Max./Min. … read more 406 6-Bolt Disc Rim Brake 135 QR Front 93 mm Fig. Give signals 100 ft. before stopping or turning and always return both hands to the handlebars before stopping or turning. directions_walk 50 miles radius. On bicycles where this distance is short, when the handlebar is turned during very slow speeds your foot or toe-clip could overlap or touch the front wheel or fender (Fig. Open the collar quick release lever (Fig. Put the seatpost into the frame. The rear wheel quick release lever. This warranty extends from the date of purchase, applies only to the original owner, and is not transferable. Search. The multi-gear system provides a means of maintaining a constant pedaling rate, regardless of road level conditions. 16). If you are unsure whether or not you should replace a part, speak to your local dealer. Hyper 20" Jet Fuel BMX Bike 48-spoke Alloy Rims Max Weight 220 Lbs Height 42. Slide the tool through the Octagon collar and steerer tube of the fork while on the bike and secure the bottom of the tool (Fig. 59b: Eccentric bottom bracket adjustment. Proper adjustment and cable lubrication will help, but the major precaution rests with you, the rider. Aluminum Front … Fill in the registration form in the back of the manual that came with your bike and mail it to us at Montague Corporation, PO Box 398032, Cambridge, MA 02139, 1 Mostly Assembled Bicycle, folded with rear wheel attached. Follow the inspection instructions for the type of brake equipped on your bicycle: • Hand-rim brake: a cable connects a hand lever to the brake. When wet surfaces freeze, traction is further decreased. 5. Before riding, lift the front of the bicycle so that the front wheel is off the ground and give the top of the tire a few sharp downward strikes (Fig. To avoid catching the inside pedal on the ground, make sure that your outside pedal is down and your weight is on the outside pedal. If you ride a saddle that is not adjusted correctly or one that does not correctly support your pelvic area, it can cause injury to your nerves and blood vessels. Check the carton for loose parts before discarding. $122.87 New. Clean the part fully with a moist cloth. 6. To complete the assembly of your Montague bicycle, continue with the instructions provided in the next sections, Installing Front Fender, Operating RackStand, and Unfolding Your Montague Bicycle. Think about safety when you ride. Fig. Ending Tuesday at ... Hyper 20" Jet Fuel BMX Bike 360-Degree Handle Bar Rotation Front Caliper Brakes… Tighten pedals into the crankarms to 350-380 lb•in (40.2-42.9 N•m). But, in order to keep your exercise bike in top shape you must do regular maintenance and occasional replacement or repair of parts including the adjustment seat knob, leveling feet, saddle, brakes, bottom bracket, and pop pin to name a few. If the wear-indicators on the brake surface show the rim is worn, replace the rim. If you are uncertain as to whether the CLIX quick release is tightened correctly, see the following information on Adjusting Your Front Wheel Quick Release, or bring your bike to your local bike shop. Apply pressure to both brakes at the same time. 1. A brake system that has damage or is not adjusted properly could decrease your control and cause you to fall. To decrease the tightness of the stem wedge, tap the top of the expander bolt with a mallet that has a wood or plastic face. Always place a rag behind the chain to prevent lubricant on other parts of the bicycle. 3. Parts & Spares for Pit Bikes including Stomp, Demon X, Thumpstar & many more brands. Next adjust the clearance between the left (outside) brake pad and the disc. 60: Traditional quick release; diagram of parts. 4.3 out of 5 stars 595 ratings | 57 answered questions Price: $15.99 FREE Shipping Get free shipping Free 5-8 day shipping within the U.S. when you order $25.00 of eligible items sold or fulfilled by Amazon. Axles, Bearings, Spacers drivers and more. "Whisky Parts Co. makes high quality carbon components designed with unique features that help you do more with your bike and stand out from the rest. Put a metal cap or put a bit of solder on the end of the cable to prevent a frayed cable. Fig. If there is too much resistance for you to be able to close the lever, open, and turn the adjusting nut counter-clockwise 1/4 turn and try to close again. To service bearings, special tools and training are necessary, so only your dealer should do this. 18: Fender installation on mountain bike with non-threaded fork mount. Assembly … It does not have bumpers or airbags as a car does. (Fig. Take the bike to your local dealer for service. The brake pads in the E-Bike ® use a thread- Tighten the nut to the torque specification in ed-stud/curved-washer system (Figure 8). If you are not sure of what condition(s) apply to your bike, consult your Montague dealer or call Montague for more information. • Never hitch on to other vehicles, do not “stunt” ride or race in traffic. Expert Disc Brake Hack. After a repair, examine the bicycle as shown in the Before Each Ride Checklist on page 10. These tests are not conclusive: If you are not sure a part is safe, replace it. Each month, lubricate your suspension fork. Be sure to squeeze the brake levers to ensure that the brakes are secured in place and functioning properly before riding. The brake system is not easy to adjust without proper training. They do not make you easy to see unless light is pointed at them. Remove it. 7. Cross railroad tracks at a right angle. 6. Refer to the instructions on the CD, or consult your dealer. 35: Remove the front wheel & lower seat. Turn the crankarms with your hand. To Install the Front Fender. 4. A rack should never be used as a seat for a person. 13. tire (front & rear) 54). 8. Ride single file in a straight line. 60). Check our our full line of bikes Turn until the problem is corrected. Some stem models allow for height adjustment. Check for bulges. 20, page 25). It should hold the Upper and Lower Clamps together, and the frame should no longer fold (Fig. When unfolding it must be moved from the down position to the up position. The carbon fiber fork on the right failed at a much higher load, but separated. 5. If your bicycle behaves in an unusual manner or makes excessive noise, take the bicycle to your dealer for service. Check the steering as shown in Fig. However if the cable is not yet installed, use the below video to help: Next, with one hand, pinch both the right and left side of the brake Each year, replace the grease in the wheel bearings. Decrease your speed and use extra caution, or use other types of transportation. 25. • We do not recommend fitting a child-seat to any Montague bicycle. If you are going fast, even a small obstacle can create a significant impact to your bicycle. To adjust the quick release. Install your new BMX gyro simply with our Gyro Brake Kits. 49). Open the CLIX front wheel quick release lever, then squeeze the cup and quick release lever together using the same motion used when operating a syringe (Fig. Protect carbon composite components from extreme temperatures when storing or transporting your bike. An overloaded metal part will bend or deform before it breaks, showing evidence of the load (Fig. Make sure the word “close” is visible and that the lever is pushed fully to the closed position. If it does, skip the below video. When another rider is close, a sudden change in direction or speed can cause you to lose control. Now that the correct tension has been set with the CLIX quick release lever in closed position, tighten the locking nut with 8mm socket wrench until it is next to, but not tight against, the adjusting nut (Fig. Decrease the tightness of the steerer-clamp bolts two to three turns (Fig. Before riding, always check to make sure the brake release lever is in the closed position. Tighten (Fig. Not on models prior to 2007. Please refer to your local dealer for options regarding handlebar height adjustment. Remove the pedal-axles from the crankarms; turn the right pedal-axle counterclockwise, but turn the left pedal-axle clockwise. An Octagon equipped bike does not use a traditional star nut and top cap to set headset pre-load tension. 11). Wet or inclement weather can make a bicycle difficult to control. Squeeze the brake lever a few times to ensure the brakes are secured in place and working properly. In the battle of the uber-practical half-e-bike, half-moped urban getabout, Juiced Bikes has fired its latest salvo. Turn the barrel adjuster counterclockwise to decrease brake pad clearance. Open the seatpost quick release lever (Figs. The RackStand is shipped in the stand position. 28.a). 5. 30 page 29). If you have adjusted the nut too tightly and cannot push the lever to the “close” position, open the quick release lever again and turn the nut 1/4 turn counterclockwise. 55) until the cable is free. View from the rear. Make sure this fits by entering your model number. Remove the stem from the frame. Front Brake Step 5 of 6 V- brakes First, check to see if your front brake lever (left side when sitting on the bike) has the cable installed. If you cannot correctly attach the wheel, transport your bicycle to your dealer for repair. In this manual, the CAUTION sign shows a hazardous situation which, if not avoided, could cause minor or moderate injury. This fender must be installed upon assembly. When purchasing spares or replacements, take the bulb with you to the store to make sure you purchase the correct bulb for your light. A bicycle that does not work properly can cause you to lose control and fall. Loosen the seatpost binder bolt, or release the quick-release, and remove the seatpost from the frame. Do not ride too close to pedestrians and alert them if you intend to pass from behind. Listen carefully for variations in sound. Inspect the entire bicycle thoroughly before every ride, and do not ride it until any problem has been corrected. Components suffering from stress fatigue can fail suddenly, causing loss of control, or serious injury. Remove the screw from the rear of the front fork. Position the bicycle in a stand and check and adjust as follows: If the tension is adjusted according to the above steps, the chain should follow all shifting commands on the shifters. To service bearings, special tools and training are necessary, so only your dealer should do this. Pound for pound, carbon fiber is stronger than steel or aluminum. "left" and "right" refer to the techni- cian’s point of view when standing in front of the E-Bike ® and looking at the front brake caliper or when standing behind the E-Bike ® and looking at the rear brake caliper. 2. 2. Although some child carriers are compatible with some of our bicycles, always check with your dealer before making any change to your bicycle. 33. wheel spokes. 15, a), and the handlebars are at a comfortable riding angle (Fig. You can prevent many bicycle accidents if you think about safety. Tighten the adjusting nut 1/2 turn. With your thumb, press and hold the knurled lever inward. Replace grease in the pedal threads and bearings. 15. seat tube These bicycles may have accessories such as a rack, fenders, or kickstand attached. If you are attaching a rack or trailer to your bicycle, make sure your bicycle is suitable for the attachment of accessories. 2. If your use of a bicycle applies more stress than its condition limit specifies, this could cause a failure of the bicycle (or a part of the bicycle). Giant Caliper & Brake Pads. Excess air pressure can cause the tire to explode off the rim, causing hearing loss or, if riding, a loss of control. A bicycle dealer will be happy to assist you in the selection of a helmet and other useful accessories. Focus on the part of the road where you want to go, not on the obstacles. If loose or damaged spokes are found, do not ride the bicycle, take it to your local bike dealer for repair. BMX Bike Hyper 20" Spinner Gloss Black Single Speed 48spoke Steel Frame and Rims. Clean the used grease off the seatpost. To adjust the brakes on your bike, start by checking your brake pads, which are the pads that clamp down on the front tire of your bike when you pull the brake lever. With a coin, tap near the possible damage. Montague Corporation warrants each new Montague bicycle frame against defects in workmanship and materials for the lifetime of the original owner. Cable tension is adjusted by turning the Cable Adjusting Barrel, which is located at the junction of the cable and the shifter or rear derailleur (Fig. 10). Check that all quick releases (front wheel, frame, seatpost, and on some models rear wheel, caliper brake and Octagon) are fastened. Check that the word “close” is visible and that the lever is pushed fully to the closed position. Using the provided hex wrench, remove the two screws (or four, depending on model) holding the stem clamp in place (Fig. 47 on select models). Make sure tires are inflated to proper specifications as listed on the sidewall of the tire. Digital copies of current and past Montague Owner's Manuals. To examine the connection to the fork, try to turn the handlebar from side to side while you hold the front wheel between your knees (Fig. Durable and rust-resistant, the Star Trac NXT Spinner® was built to take a pounding day after day. 6). Make sure the derailleur cage does not rub on part of the crankarms. Fig. Hyper HYPT201320 20 inch Jet Fuel BMX Bike. Open the QR lever and lower bike into the RackStand slots (Fig. The left shifter controls the front derailleur and the right shifter lever controls the rear derailleur. Disc brakes should come from the factory pre-adjusted to the correct braking specifications. Fig. 6. head set With the lever in the MID position (Fig. 1. Turn the barrel adjuster located on the front brake lever clockwise to move the outside brake pad inward until it touches the rotor. Cable stretching could affect the function after some time, so that synchronization may no longer be assured. Loosen the bolt on the Octagon collar and remove the Octagon system from the fork steerer tube. Pay fortnightly, enjoy your purchase straight away! 38 with the handlebars secured between the rear wheel and the boom tube. Designed for the enthusiast BMX freestyler, a BMX gyro setup allows them to achieve a full 360° rotation. 29, page 29). Download archived Owner’s Manual for Bi-Frame, Download Owner’s Manual for bikes 2009-2015, Download Owner’s Manual for Carrying Case. Bicycles with aluminum steerer tubes should have at least one 5mm spacer under the threadless stem (Fig. If the design life of a component is exceeded, it may suddenly fail and cause injury to the rider. With the other hand, squeeze the end cap into the cable hook unit. Each year, replace the grease in the headset bearings. This may need to be  adjusted based on the rider size, gear ratio, and power placed on the pedals. Turn the low-gear adjustment screw (identified with an “L”) until the inner chain-guide of the derailleur is approximately 0.5 mm from the chain. To change the height of your handlebars with the Octagon® stem follow these steps: Fig. Consult your dealer if you have any areas of concern. For adjustment instruction, please see Brakes on pages 42-43. Replace with RackStand quick release with spacers in order shown (Fig. Apply grease to the new cable where it passes through housing or guides. 61) with the palm of your hand. However, a fastener that is too loose can also cause damage. Kids Bike Hyper Shocker Bicycle Steel Suspension … 23: Parts of the DirectConnect™ frame quick release (shown in closed position above). Carefully follow the Final Assembly Instructions attached to your bike. 1. Shop now Giant 3C V-Brake Caliper & Brake Pads. Therefore, please check brakes and gear system each time before riding your bicycle. Hyper 700c Men's SpinFit Hybrid Bike, Black/Red. 4. 5. saddle $76.00. Do not switch your fork as your CLIX quick release wheel is not compatible with some forks. This is different from the “flipping” motion, used to open and close the quick release lever (Fig. To release a caliper brake, move the brake release lever into the “open” position. 2. 47). See your dealer for recommended grease or oil. If your Montague bike comes with a RackStand that is not installed, or you are replacing it, the following instructions can be used. Undo the Velcro strap holding the handlebar to the rear wheel. 31.b): Squeeze the cup and CLIX quick release lever (Fig. 1. After you apply lubricant, wipe off the excess with a rag. When you apply the brake, the brake pads remove material from the rims. The bike can now be more easily folded in this position, or the RackStand can be used as a kickstand or work stand. Your new bicycle was assembled and tuned in the factory and then partially disassembled for shipping. LATEST HYPER. Use the instructions for adjustment. It should be rolled back onto itself around the handlebar while the bike is unfolded. 31.a): The dropouts are designed to slide past the cup and adjusting nut and click onto the hub axle. This chapter lists instructions for adjustment of the parts of a bicycle. 16). Make sure it remains in the center of the stem (Fig. 21). 2). Only a bicycle dealer should attempt these adjustments. Pull the boom tube of the bike toward you and fold the bike in half (Fig. Our service department is also performing pick-up and drop-off of repair bikes outside. NOTE: For forks with angled dropouts (Fig. If the rim wobbles up and down or from side to side, repair the wheel. 6, page 13). Fig. 6 in. 15, b). 6. In our Peak Cycles bike shop in Golden, Colorado we will continue to perform bike repairs and sales. Review Riding Safely on and Riding Instructions before attempting to ride your Montague bicycle. Be careful when riding on soft road edges, gravel, sand and uneven surfaces. Brakes and Gear System: The brakes and gear system are factory set. If the caliper must be removed to allow space to work on it, remove the nut at the top center of the caliper, slide the assembly out, and replace the nut on the stud without allowing the assembly … 2. When brakes are not applied, the brake pads should be .25-.75mm away from the disc. Turning the bottom bracket counter-clockwise will move the spindle toward the rear of the bike and reduce the belt tension. Moving parts can cut skin and even break boes. Make sure that the gap between the stem is roughly the same on the top and bottom (Fig. Once you’ve put some big hours in on your disc brake–equipped bike, you’ll start to incrementally wear down the pads and the rotors. Standing on the chain side of your bike, set the front brake to the open position. Wear bright, reflective clothing when riding in poor lighting conditions. 3. Do not try to insert the wrong pedal into the crank, as it will strip the crank threads. Condition 3 bicycles are made to cover all the riding conditions expressed by conditions 1 and 2 with the addition of rough trails, small obstacles, smooth technical areas, and areas where tires are momentarily not on the ground; NOT FOR JUMPS. This section shows the parts that you should lubricate, the frequency of service, and brief instructions. Failure to do so, or failure to follow its guidelines could lead to serious injury or death. To increase tension, turn the knurled knob counterclockwise, to decrease tension, turn the knob clockwise. Seatpost . 1. Cut the cable so that no more than 2” (51 mm) extends through the clamp-bolt. These systems change gears with a mechanism that is inside the rear hub. Avoid a “death grip” on your brakes, instead use them as outlined in the Using Your Brakes section. 31. rim (front & rear) Remove the headset press or headset tool from the bike. If you have turned the screw too far, the front derailleur will move to the small chainring. After you use the torque wrench, examine the function of the part with the tests in this section. Examine the rims regularly and replace them when they are worn. The CLIX quick release lever is securely closed when it leaves an imprint on the palm of your hand from moving the lever into the closed position. Steel. The right pedal is installed by turning the pedal axle clockwise. 59a: Eccentric bottom bracket adjustment. Bike Accessories Baskets Bells Computers Fenders Kickstands Mirrors & Reflective Front & Rear Racks View All Accessories Bike Gifts Gift Cards Gifts Under $50 Gifts Under $100 Gifts Under $200 PARTS Brakes Brake Cables Brake Levers Brake Pads Brake Rotors View all brakes Octagon® quick release (Fig. If you are unsure about adjusting your bicycle or have any questions about adjusting your bicycle, transport it to your local dealer for adjustments and repairs. 30 page 29). Improper installation or improper use of the quick release system can allow the wheel to WOBBLE or DETACH from the bicycle causing you to crash. Montague Corporation also warrants all original parts, excluding suspension forks, for a period of one year from the date of purchase. 53) until the saddle can be moved. These bicycles have “semi slick” tires with light knobs on them and direct pull brakes. Examine the attachment of the handlebar and stem. 360 Gyro frame. 1. shift levers If you are unsure of your ability to safely ride over an object, it is best to either ride around it or dismount and walk around it. 23-26). 8). Make sure the wheels are correctly attached before riding your bicycle. Or get 4-5 business-day shipping on this item for $5.99 . Item No: A1125. Make sure you have correctly attached the wheel by lifting the bicycle, and hitting the top of the tire with a solid blow. 25 watching. If you notice any irregularities in your bike and/or its performance take it to a bicycle dealer before attempting to ride. Keep your weight correctly in balance between the wheels on a steep downhill by moving your weight rearward on the bicycle and as low as possible, just like when braking. Open and close the quick release lever with your right hand while gradually tightening the adjusting nut with your left hand. We'll never share your email with anyone. • When approachng a descent, decrease speed, move your weight to the rear, and use the rear brake more than the front. 47, page 37). There are right and left pedals, usually identified with a letter on the end of the pedal axle or on the wrench flats. 3. brake lever 2. handlebar If more instructions are necessary, see other sections of this manual or consult your dealer. If you ride at dusk, at night, or in low-visibility conditions, speak to your dealer to find equipment or materials to help your vision and make you easier to see. Each year apply lubricant to the stem. Slide the wheel rearwards to tighten the chain. Use your brakes. The quick releases are pictured the Parts of Your Bicycle diagram (Fig. To avoid misuse and potential injury, do not apply sudden or excessive force to your front brake. Fig. Move the rear derailleur to the smallest rear cog. Each month, apply lubricant to all pivot points on the front and rear derailleurs, together with the derailleur pulleys on the rear derailleur. Fig. 36: Press and hold, quick release clamp opens, Fig. 4. Ensure the frame quick release is in the open position (Fig. Traditional quick-release (rear wheel Fig. Move the quick release lever to the OPEN position (Fig. Make sure the lever is positioned adjacent to the fork leg so it will not catch on any passing objects. DirectConnect™ frame quick release A wheel quick release that is not properly adjusted or closed can cause the wheel to loosen or come off, suddenly stop its rotation, or decrease your control, causing you to fall. (Fig. Fig. Open the quick release lever so the lever is pointing toward the rear of the bike. We do it through low-effort and precise shifting systems and through … • Slow down at all street intersections and look to the left and right before crossing. Use a torque wrench to correctly tighten a part, or transport the bicycle to your dealer for service. See Adjusting the Frame Quick Release, page 27. Any cracks, scratches, or significant color changes indicate that a component’s life has been reached and should be replaced. If that occurs, please carefully read these instructions and examine the carbon fiber. NEO - … This can make your bicycle less stable. 1-800-908-8082: 8am-5pm Pacific Time Monday-Friday Parts Repair Help Contact Us Shopping Cart My Account Projects . For more information please see the archived manuals at the bottom of this web page. (Fig. Never ride a bike with an improperly adjusted handlebar or stem as this can cause you to lose control of the bike, leading to serious injury or death. Ensure it is locked into mating latch (Fig. Not on all models. Brakes include a matching front fender if they 're hitting too high front front.. 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